The American company Cummings Aerospace has tested launching 3D-printed Hellhound S3 jet drones from a launcher mounted on a Polaris off-road vehicle. A single operator used a portable controller to command two aircraft on different routes.

The test took place on August 25, 2026, at the Pendleton UAS Range in Oregon, and the company released the results on October 12.

The Hellhound S3 is a portable turbojet strike drone with a 3D-printed airframe.

S3 Specifications

ParameterValue
ManufacturerCummings Aerospace (Huntsville, Alabama, founded in 2009)
TypeLoitering munition / one-way attack drone / UAV interceptor
EngineTurbojet, throttleable
LengthAbout 90 cm (the size of a baseball bat)
WeightAbout 6 kg (13 lb)
Max. speedUp to 618 km/h (384 mph)
RangeOver 60 km (claimed)
LaunchVertical, from a launch container
Single-soldier kitDrone + container + controller: under 11 kg (25 lb)
ProductionOver 100 units per month (company claim)
Readiness levelTRL 7 / MRL 7 (per the company, as of September 2025)
ClassGroup 1 UAS

Design and Production

The airframe is mostly printed on commercial 3D printers. The remaining parts are commercial components approved by the US Department of Defense. The architecture is modular, in line with MOSA standards. The company says this approach makes serial production cheaper and simplifies logistics. The developer seeks to have multiple suppliers for propellers and printing materials so as not to depend on a single one..

Modular Warheads

Interchangeable modules can be swapped without tools in less than 2–5 minutes.

ModulePurpose
Armor-piercingEngaging armored vehicles
High-explosive fragmentationEngaging personnel and light targets
EWElectronic warfare
DecoyDistracting air defense

First Test on August 25, 2026

The drone was tested at the Pendleton UAS Range in Oregon. Two Hellhound S3 drones with inert payloads were launched one after another from the Polaris-mounted launcher in under 90 seconds.

Routes, altitudes and trajectories were set on a handheld controller. The drones then flew autonomously, while the operator saw real-time data and could change or abort the mission. The company reported that the set objectives were achieved.

Development Timeline

DateEvent
January 22–25, 2025Three flights in Oregon: over 350 mph at half thrust, over 20 km on half the fuel
2025First public appearance of Hellhound at SOF Week
2025Demonstration at AEWE: first S3 flight at an Army range
August 5, 2025S4 presented at the Space and Missile Defense Symposium
September 18, 2025Range test: over 30 km, with over 50% fuel remaining
August 25, 2026First vehicle launch

Advantages

  • Speed: Hellhound is compared with propeller-driven drones, which take much longer to cover the same distance.
  • A single soldier can carry the kit and launch the drone without a runway.
  • One person controls several aircraft, increasing the firepower of a small unit.
  • Versatility thanks to interchangeable modules.

The company plans salvo launches from a multi-round launcher, launches from a launcher on an unmanned ground vehicle, and launches from an uncrewed boat at sea.